Process Development / Materials Engineer

  • Permanent
  • Anywhere

Website Hire Aviation Staffing Solutions LLC

Hire Aviation Staffing Solutions LLC

Company : Hire Aviation Staffing Solutions LLC

Country: United States

Location : Clover, South Carolina

Post: Fri, 09 Sep 2022 03:33:55 GMT

Expires: Fri, 07 Oct 2022 23:59:59 GMT

Apply Job : Apply Online

—————————— Job Description ——————————


Manage the Laser Development function and align customer’s expectations with Employer’s capabilities.


Manage laser powder metal deposition process engineering projects from concept to delivery.

Conceptualize and coordinate the design, development, and implementation of laser welding processes for a variety of turbine components, in particular repair of compressor and turbine blades.

Prepare metallurgical mounts and conduct evaluation of properties such as porosity, cracking, and lack of fusion.

Evaluate customer system or product specifications and provide feedback on process/product capability and level of effort required to meet customer requirements.

Train staff and supervise tasks/activities to assure timely completion.

Assure developed programs and products meet customer requirements and expectations.

Assist in process transfer and commissioning at customer facilities.

Provide technical and trouble-shooting support.

Participate in advanced laser metal deposition research and development projects, including optimization of hardware, process, materials, and monitoring.

Support the Sales team with customer briefings and demonstrations.

Support the Marketing team with the development of promotional materials and evaluation of new market opportunities.

Support the Engineering team with guidance and feedback regarding new product development.



Education :

BS or MS in Engineering, preferably in welding or materials science.


Experience with turbine component repair, OEM repair manuals, validation and qualification protocols, destructive and non-destructive testing preferred.

Experience with CNC systems, Directed Energy Deposition, automated welding or metal additive manufacturing systems and processes desired.

Understanding of conventional metal fabrication techniques, including casting, forging, MIM, machining, grinding, polishing, etc.

Understanding of metallographic, mechanical test, NDT, and other analytical tools.

Good communication, organization, planning, analytical and problem-solving skills.

Ability to manage multiple projects and perform tasks and responsibilities within structured timelines and budgets.

Demonstrated ability working in a multi-discipline team culture.


Ability to create additive welding and fusion welding programs using AutoCLAD

Knowledge of common metallurgical criteria and techniques used to assess weld quality

Knowledge of weld processes as applied to gas turbine components

Ability to organize multiple activities/tasks/traveling staff

Promote positive customer interactions and satisfaction.

Effective communications with interested parties

Strong computer skills


Will work in environment that contains metal powders, chemicals, etc.

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